Five-Offset Fully Welded District Heating Ball Valve

  • Nominal Diameter: DN150‑DN1600 (6″‑64″)
  • Nominal Pressure: PN16‑PN40 (Class 150‑Class 300)
  • Operation Mode: Handwheel, Gear‑operated
  • Body Material: WCB, WC6, WC9, 304, 316L, Hastelloy C, Alloy 20, 2205, 2507, 904L, 310S, TA2, etc.
  • Seat Material: Metal‑to‑Metal
  • Manufacturing Standards: EN 1092‑1 / ASME B16.5, EN 488 / EN 488‑1, EN 13941, API 608, etc.
  • Connection Type: Welded End
  • Operating Temperature: -29°C‑ 580°C
  • Applicable Media: Hot water, high‑temperature hot water, circulating hot water, supply hot water, return water, heat‑transfer oil, steam, condensate water and other media for heating‑supply pipeline networks

Product details

The Five‑Offset Fully‑Welded Heating‑Supply Ball Valve is a high‑performance pipeline ball valve specially designed for urban district heating, thermal pipe networks and high‑temperature hot‑water transportation systems. Adopting a five‑offset structure and a fully‑welded valve‑body design, the valve enables the ball to follow a special eccentric motion path of “separation‑rotation‑engagement” during opening‑closing cycles, which effectively reduces friction and wear on the sealing surfaces.

The fully‑welded body is connected by welded ends, eliminating external leakage points caused by conventional flanged connections. It delivers excellent integral strength and sealing reliability, and is particularly suitable for buried installation and long‑term continuous‑operation heating‑supply pipe networks.

Working Principle of Five‑Offset Fully Welded Ball Valve:
Opening Process:  A handwheel, worm‑gear or actuator drives the valve stem to rotate. With the five‑offset geometric structure, the ball separates from the valve seat instantly as rotation starts, and the sealing surfaces are completely disengaged with no‑contact friction throughout the rotating stroke. The flow passage of the ball opens gradually for smooth medium flow, and the valve reaches its fully‑open position after a 90° rotation.

Closing Process:  The ball is driven to rotate in the reverse direction, and the flow passage is gradually closed. Once the ball is rotated into position, the five‑offset structure generates wedging force to axially press the ball against the valve seat, forming a high‑load bidirectional seal to cut off medium flow. The sealing surfaces remain friction‑free during the whole opening‑closing rotation, with contact occurring only momentarily during final compression and pre‑opening separation.

Product Specifications

Manual ball valves are widely used on piping systems for fast opening and closing, to cut off or connect fluid media stably. Accurate parameter confirmation including working temperature, medium, pressure and caliber is required before ordering for correct valve selection. Customized solutions on valve size, pressure rating, connection standard and body material are available to meet diverse non-standard working conditions.(Unit: mm)

High-Temperature Heating Pipeline Valve – 150LB-300LB

DNNPSType/ClassPart NoLdDHH2H1w
150 6 Q661-PN16-40Q6611640XLX6350 168 219 200 151 140
200 8 Q661-PN16-40Q6611640XLX8400 219 273 246 193 200
250 10 Q661-PN16-40Q6611640XLX10533 273 351 285 238 400
300 12 Q661-PN16-40Q6611640XLX12635 325 426 323 278 400
350 14 Q661-PN16-40Q6611640XLX14680 377 508 365 315 500
400 16 Q661-PN16-40Q6611640XLX16762 426 580 410 370 500
450 18 Q661-PN16-40Q6611640XLX18850 480 675 457 425 600
500 20 Q661-PN16-40Q6611640XLX20914 530 740 495 465 600
600 24 Q661-PN16-40Q6611640XLX241067 630 805 545 520 400
700 28 Q661-PN16-40Q6611640XLX281245 730 965 625 615 400
800 32 Q661-PN16-40Q6611640XLX321372 830 1120 702 663 600
900 36 Q661-PN16-40Q6611640XLX361524 940 1280 790 755 500
1000 40 Q661-PN16-40Q6611640XLX401727 1045 1410 865 825 500
1200 48 Q661-PN16-40Q6611640XLX481900 1250 1570 965 920 600
1400 56 Q661-PN16-40Q6611640XLX562100 1450 1890 1105 2 600
1600 64 Q661-PN16-40Q6611640XLX642430 1630 2220 1280 1235 600

The five‑offset zero‑friction sealing structure prevents scuffing during opening and closing, greatly extending the service life of the valve seat. The integral fully‑welded body eliminates external leakage points to provide safe and reliable sealing and reduce leakage of thermal‑service media. The monolithic welded construction resists foundation settlement, seismic load and thermal‑cycle fatigue, making it ideal for buried installation.

Boasting excellent high‑temperature resistance, the valve is suitable for thermal working conditions such as hot water and steam. It provides bidirectional sealing capable of withstanding differential pressure from both pipeline directions. The straight‑through flow passage delivers low‑flow resistance and cuts energy consumption for heat transportation. With maintenance‑free design, it requires minimal inspection work in later service. Multiple actuation options are available, including handwheel, worm‑gear, electric and pneumatic operators. It serves as the preferred valve for long‑distance transmission on trunk pipelines of urban district‑heating networks.