Pneumatic Forged Steel Fixed Ball Valve for High Pressure Service

  • Nominal Diameter: DN50-DN1200 (2″-48″)
  • Nominal Pressure: PN16-PN420 (150LB-2500LB)
  • Operation: Single-acting Pneumatic with Handwheel Mechanism
  • Optional Accessories: Solenoid Valve, Limit Switch, Pressure Reducing Valve
  • Body Material: A105, F11, F22, F304, F316L, N10002, F20, F60, F53, F904L, etc.
  • Manufacturing Standards: ANSI B16.34, GB/T 12237, DIN 3357, API 608, etc.
  • Flange Standards: ASME B16.5, JIS B2220, EN1092-1, HG/T 20592, etc.
  • Operating Temperature: -29°C to 580°C
  • Applicable Media: Heat transfer oil, natural gas, compressed air, nitrogen, coal gas, liquefied petroleum gas, sewage, boiler feed water, steam, condensed water, acid, alkali and salt solutions, as well as organic solvents such as alcohols, ketones, esters and aromatic hydrocarbons

Product details

The single-acting pneumatic forged steel fixed high-pressure ball valve with handwheel consists of a single-acting pneumatic actuator, manual operating mechanism and forged steel fixed high-pressure ball valve. The valve body adopts an integral forging process with dense metallurgical structure to withstand high-pressure service conditions.

Designed with a fixed ball and self-seating valve seats, it delivers reliable sealing performance. Fitted with a spring return single-acting actuator for fail-safe protection upon loss of air supply, and integrated with a handwheel mechanism for manual emergency operation during air supply failure or commissioning. It is widely used for safety shut-off and automatic control in high-pressure process pipelines of petroleum, chemical, natural gas and other industries.

Working Principle of Pneumatic Forged Steel Trunnion-Mounted High Pressure Ball Valve with Manual Gearbox – Single Acting
The single-acting pneumatic actuator is fitted with an internal spring return assembly. When supplied with compressed air, the piston moves against spring force, rotating the valve stem and fixed ball by 90° via scotch yoke or rack-and-pinion mechanism to open or close the valve. Once air supply is interrupted or pressure relieved, the spring releases stored energy to automatically reset the valve to its fail-safe position.

The fixed ball is supported by upper and lower stems, with medium pressure borne by bearings to reduce load on valve seats. The integrated handwheel allows manual valve operation for maintenance and emergency shut-off in case of air supply failure. It can be fitted with solenoid valves, limit switches, pressure reducing valves to realize remote control and valve position feedback.

Product Specifications

Pneumatic Shut‑off Ball Valve are 0‑90° rotary valves. They utilize pneumatic actuators to convert compressed air into rotary motion, delivering fast and reliable valve opening and closing for industrial process control.
According to specific application requirements, pneumatic ball valves can be equipped with solenoid valves, limit switches, position feedback devices, air filter‑regulators, valve positioners and other pneumatic instrument accessories to realize automatic valve control and remote monitoring functions.
Many factors shall be considered when selecting a pneumatic ball valve, including valve size, pressure rating, operating temperature, process medium, flow rate, body material, seat material, actuator type and control mode.
If you are looking for a qualified manufacturer or supplier of pneumatic ball valves, please contact our technical team and provide your operating conditions. Our valve engineers will recommend suitable pneumatic ball valves, actuators and control accessories based on your specific application requirements. (Unit: mm)

Pneumatic Forged Steel Trunnion-Mounted Ball Valve – 150LB-2500LB

DNNPSType/ClassPart NoL1DKThn-LCd1fPEFdwXyZ
50 2ZYDQ647-150LBZYDQ647150XLX2178150 120.7 M1646130 17.5 91.91.582.556.358.74
65 2.5ZYDQ647-150LBZYDQ647150XLX2.5190180 139.7 M164-1820.7 104.61.5101.66.358.74
80 3ZYDQ647-150LBZYDQ647150XLX3203190 152.4 M164-1822.3 1271.5114.36.358.74
100 4ZYDQ647-150LBZYDQ647150XLX4229230 190.5 M168-1822.3 157.21.5149.236.358.74
150 6ZYDQ647-150LBZYDQ647150XLX6394280 241.3 M208-2223.9 215.91.5193.686.358.74
200 8ZYDQ647-150LBZYDQ647150XLX8457345 298.58 M208-2227.0 269.71.5247.656.358.74
250 10ZYDQ647-150LBZYDQ647150XLX10533405 362.0 M2412-2628.6 323.81.5304.86.358.74
300 12ZYDQ647-150LBZYDQ647150XLX12610485 431.8 M2412-2630.2 3811.53816.358.74
350 14ZYDQ647-150LBZYDQ647150XLX14686535 476.2 M2712-3033.4 412.81.5396.886.358.74
400 16ZYDQ647-150LBZYDQ647150XLX16762595 539.8 M2716-3035.0 469.91.5454.036.358.74
450 18ZYDQ647-150LBZYDQ647150XLX18864635 577.9 M3016-3338.1 533.41.5517.536.358.74
500 20ZYDQ647-150LBZYDQ647150XLX20914700 635.0 M3020-3341.3 584.21.5558.86.358.74
600 24ZYDQ647-150LBZYDQ647150XLX241067815 749.3 M3320-3646.1 692.21.5673.16.358.74
650 26ZYDQ647-150LBZYDQ647150XLX261143870 806.4 M3324-3666.7
700 28ZYDQ647-150LBZYDQ647150XLX281245925 863.6 M3328-3669.9
750 30ZYDQ647-150LBZYDQ647150XLX301295985 914.4 M3328-3673.1
800 32ZYDQ647-150LBZYDQ647150XLX3213721060 977.9 M3928-4279.4
850 34ZYDQ647-150LBZYDQ647150XLX3414731110 1028.7 M3932-4281.0
900 36ZYDQ647-150LBZYDQ647150XLX3615241170 1085.8 M3932-4288.9
1000 40ZYDQ647-150LBZYDQ647150XLX4017531290 1200.2 M3936-4288.9
1050 42ZYDQ647-150LBZYDQ647150XLX4218551345 1257.3 M3936-4295.3
1200 48ZYDQ647-150LBZYDQ647150XLX4821341510 1422.4 M3944-42106.4
50 2ZYDQ647-300LBZYDQ647300XLX2216165 127.0 M168-1820.7 91.91.582.557.9211.911037392.193.771.4
65 2.5ZYDQ647-300LBZYDQ647300XLX2.5241190 149.2 M208-2223.9 104.61.5101.67.9211.9111685.7104.8106.484.1
80 3ZYDQ647-300LBZYDQ647300XLX3282210 168.3 M208-2227.0 1271.5123.837.9211.91138108127128.6106.4
100 4ZYDQ647-300LBZYDQ647300XLX4305255 200.0 M208-2230.2 157.21.5149.237.9211.91168131.8157.2158.8130.2
150 6ZYDQ647-300LBZYDQ647300XLX6457320 269.9 M2012-2235.0 215.91.5211.127.9211.91227190.5215.9217.5188.9
200 8ZYDQ647-300LBZYDQ647300XLX8502380 330.2 M2412-2639.7 269.71.5269.887.9211.91281238.1269.9271.5236.5
250 10ZYDQ647-300LBZYDQ647300XLX10568445 387.4 M2716-3046.1 323.81.5323.857.9211.91335285.8323.8325.4284.2
300 12ZYDQ647-300LBZYDQ647300XLX12648520 450.8 M3016-3349.3 3811.53817.9211.91392342.9381382.6341.3
350 14ZYDQ647-300LBZYDQ647300XLX14762585 514.4 M3020-3352.4 412.81.5419.17.9211.91424374.6412.8414.3373.1
400 16ZYDQ647-300LBZYDQ647300XLX16838650 571.5 M3320-3655.6 469.91.5469.97.9211.91481425.4469.9471.5423..9
450 18ZYDQ647-300LBZYDQ647300XLX18914710 628.6 M3324-3658.8 533.41.5533.47.9211.91544489533.4535487.4
500 20ZYDQ647-300LBZYDQ647300XLX20991775 685.8 M3324-3662.0 584.21.5584.29.5313.49595533.4584.2585.8531.8
600 24ZYDQ647-300LBZYDQ647300XLX241143915 812.8 M39×324-4268.3 692.21.5692.1511.1316.66703641.4692.2693.7639.8
650 26ZYDQ647-300LBZYDQ647300XLX261245970 876.3 M4228-4577.8
700 28ZYDQ647-300LBZYDQ647300XLX2813461035 939.8 M4228-4584.2
750 30ZYDQ647-300LBZYDQ647300XLX3013971090 997.0 M4528-4890.5
800 32ZYDQ647-300LBZYDQ647300XLX3215241150 1054.1 M4828-5196.9
850 34ZYDQ647-300LBZYDQ647300XLX3416261205 1104.9 M4828-51100.1
900 36ZYDQ647-300LBZYDQ647300XLX3617271270 1168.4 M5232-55103.2
1000 40ZYDQ647-300LBZYDQ647300XLX4019561240 1155.7 M4232-45112.8
1050 42ZYDQ647-300LBZYDQ647300XLX4220831290 1206.5 M4232-45117.5
1200 48ZYDQ647-300LBZYDQ647300XLX4821701465 1371.6 M4832-51131.8
50 2ZYDQ647-600LBZYDQ647600XLX2292165 127.0 M168-1825.4 91.96.482.557.9211.911037392.193.771.4
65 2.5ZYDQ647-600LBZYDQ647600XLX2.5330190 169.2 M208-2228.6 104.66.4101.67.9211.9111685.7104.8106.484.1
80 3ZYDQ647-600LBZYDQ647600XLX3356210 168.3 M208-2231.8 1276.4123.837.9211.91138108127128.6106.4
100 4ZYDQ647-600LBZYDQ647600XLX4432275 215.9 M248-2638.1 157.26.4149.237.9211.91168131.8157.2158.8130.2
150 6ZYDQ647-600LBZYDQ647600XLX6559355 292 M2712-3048 215.96.4211.127.9211.91227190.5215.9217.5188.9
200 8ZYDQ647-600LBZYDQ647600XLX8660420 349 M3012-3356 269.76.4269.887.9211.91281238.1269.9271.5236.5
250 10ZYDQ647-600LBZYDQ647600XLX10787510 431 M3316-3664 323.86.4323.857.9211.91335285.8323.8325.4284.2
300 12ZYDQ647-600LBZYDQ647600XLX12838560 489 M3320-3667 3816.43817.9211.91392342.9381382.6341.3
350 14ZYDQ647-600LBZYDQ647600XLX14889605 527 M36X320-3970 412.86.4419.17.9211.91424374.6412.8414.3373.1
400 16ZYDQ647-600LBZYDQ647600XLX16991685 603 M39X320-4276 469.96.4469.97.9211.91481425.4469.9471.5423..9
450 18ZYDQ647-600LBZYDQ647600XLX181092745 654 M42X320-4583 533.46.4533.47.9211.91544489533.4535487.4
500 20ZYDQ647-600LBZYDQ647600XLX201194815 724 M42X324-4589 584.26.4584.29.5313.49595533.4584.2585.8531.8
600 24ZYDQ647-600LBZYDQ647600XLX241397940 838 M48X324-51102 692.26.4692.1511.1316.66703641.4692.2693.7639.8
650 26ZYDQ647-600LBZYDQ647600XLX2614481015 914 M4828-51108
700 28ZYDQ647-600LBZYDQ647600XLX2815491075 965 M5228-55111
750 30ZYDQ647-600LBZYDQ647600XLX3016511130 1022 M5228-55114
800 32ZYDQ647-600LBZYDQ647600XLX3217781195 1080 M5628-60118
850 34ZYDQ647-600LBZYDQ647600XLX3419301245 1130 M5628-60121
900 36ZYDQ647-600LBZYDQ647600XLX3620831315 1194 M6428-68124
50 2ZYDQ647-900LBZYDQ647900XLX2368215 165.1 M248-2638.1 91.96.495.257.9211.911037392.193.771.4
65 2.5ZYDQ647-900LBZYDQ647900XLX2.5419245 190.5 M278-3041.3 104.66.4107.957.9211.9111685.7104.8106.484.1
80 3ZYDQ647-900LBZYDQ647900XLX3381240 190.5 M248-2638.1 1276.4123.837.9211.91138108127128.6106.4
100 4ZYDQ647-900LBZYDQ647900XLX4457290 235 M308-3344.5 157.26.4149.237.9211.91168131.8157.2158.8130.2
150 6ZYDQ647-900LBZYDQ647900XLX6610380 317.5 M3012-3355.6 215.96.4211.127.9211.91227190.5215.9217.5188.9
200 8ZYDQ647-900LBZYDQ647900XLX8737470 393.7 M36x312-3963.5 269.76.4269.887.9211.91281238.1269.9271.5236.5
250 10ZYDQ647-900LBZYDQ647900XLX10838545 469.9 M36x316-3969.9 323.86.4323.857.9211.91335285.8323.8325.4284.2
300 12ZYDQ647-900LBZYDQ647900XLX12965610 533.4 M36x320-3979.4 3816.43817.9211.91392342.9381382.6341.3
350 14ZYDQ647-900LBZYDQ647900XLX141029640 558.8 M39x320-4285.8 412.86.4419.111.1316.66424374.6412.8414.3373.1
400 16ZYDQ647-900LBZYDQ647900XLX161130705 616 M42x320-4588.9 469.96.4469.911.1316.66481425.4469.9471.5423..9
450 18ZYDQ647-900LBZYDQ647900XLX181219785 685.8 M48x320-51101.6 533.46.4533.412.719.84544489533.4535487.4
500 20ZYDQ647-900LBZYDQ647900XLX201321855 749.3 M52x320-55108.0 584.26.4584.212.719.84595533.4584.2585.8531.8
600 24ZYDQ647-900LBZYDQ647900XLX2415491040 901.7 M64x320-68139.7 692.26.4692.1515.8826.97703641.4692.2693.7639.8
650 26ZYDQ647-900LBZYDQ647900XLX2616511085 952.5 M7020-74139.7
700 28ZYDQ647-900LBZYDQ647900XLX2817531170 1022.4 M7620-80142.9
750 30ZYDQ647-900LBZYDQ647900XLX3018801230 1085.9 M7620-80149.3
800 32ZYDQ647-900LBZYDQ647900XLX3220321315 1155.7 M8220-86158.8
850 34ZYDQ647-900LBZYDQ647900XLX3421591395 1225.6 M9020-94165.1
900 36ZYDQ647-900LBZYDQ647900XLX3622861460 1289.1 M9020-94171.5
50 2ZYDQ647-1500LBZYDQ6471500XLX2368215 165.1 M248-2638.1 91.96.495.257.9211.911037392.193.771.4
65 2.5ZYDQ647-1500LBZYDQ6471500XLX2.5419245 190.5 M278-3041.3 104.66.4107.957.9211.9111685.7104.8106.484.1
80 3ZYDQ647-1500LBZYDQ6471500XLX3470265 203.2 M308-3347.7 1276.4136.537.9211.91138108127128.6106.4
100 4ZYDQ647-1500LBZYDQ6471500XLX4546310 241.3 M338-3654.0 157.26.4161.937.9211.91168131.8157.2158.8130.2
150 6ZYDQ647-1500LBZYDQ6471500XLX6705395 317.5 M36x312-3982.6 215.96.4211.149.5313.49227190.5215.9217.5188.9
200 8ZYDQ647-1500LBZYDQ6471500XLX8832485 393.7 M42x312-4592.1 269.76.4269.8811.1316.66281238.1269.9271.5236.5
250 10ZYDQ647-1500LBZYDQ6471500XLX10991585 482.6 M48x312-51108.0 323.86.4323.8511.1316.66335285.8323.8325.4284.2
300 12ZYDQ647-1500LBZYDQ6471500XLX121130675 571.5 M52x316-55123.9 3816.438114.2723.01392342.9381382.6341.3
350 14ZYDQ647-1500LBZYDQ6471500XLX141257750 635.0 M56x316-60133.4 412.86.4419.115.8826.97424374.6412.8414.3373.1
400 16ZYDQ647-1500LBZYDQ6471500XLX161384825 704.8 M64x316-68146.1 469.96.4469.917.4830.18481425.4469.9471.5423..9
450 18ZYDQ647-1500LBZYDQ6471500XLX181537915 774.7 M70x316-74162.0 533.46.4533.417.4830.18544489533.4535487.4
500 20ZYDQ647-1500LBZYDQ6471500XLX201664985 831.8 M76x316-80177.8 584.26.4584.217.4833.32595533.4584.2585.8531.8
600 24ZYDQ647-1500LBZYDQ6471500XLX2419431170 990.6 M90x316-94203.2 692.26.4692.1520.6236.53703641.4692.2693.7639.8
50 2ZYDQ647-2500LBZYDQ6472500XLX2451235 171.4 M278-3050.9 91.96.4101.67.9211.911037392.193.771.4
65 2.5ZYDQ647-2500LBZYDQ6472500XLX2.5508265 196.8 M308-3357.2 104.66.4111.139.5213.4911685.7104.8106.484.1
80 3ZYDQ647-2500LBZYDQ6472500XLX3578305 228.6 M338-3666.7 1276.41279.5313.49138108127128.6106.4
100 4ZYDQ647-2500LBZYDQ6472500XLX4673355 273.0 M39x38-4276.2 157.26.4157.1811.1316.66168131.8157.2158.8130.2
150 6ZYDQ647-2500LBZYDQ6472500XLX6914485 358.3 M52x38-55108.0 215.96.4228.612.719.84227190.5215.9217.5188.9
200 8ZYDQ647-2500LBZYDQ6472500XLX81022550 438.2 M52x312-55127.0 269.76.4279.414.2723.01281238.1269.9271.5236.5
250 10ZYDQ647-2500LBZYDQ6472500XLX101270675 539.8 M64x312-68165.1 323.86.4342.917.4830.18335285.8323.8325.4284.2
300 12ZYDQ647-2500LBZYDQ6472500XLX121422760 619.1 M70x312-74184.2 3816.4406.417.4833.32392342.9381382.6341.3

The integrally forged steel body features dense, robust construction with high pressure rating, excellent heat resistance and impact resistance. The fixed ball structure ensures stable operating torque suitable for high-pressure service. The single-acting spring return design enables automatic fail-safe reset upon air loss to protect pipeline systems. Built-in handwheel provides manual emergency operation. Self-seating valve seats offer superior tight shut-off performance. Its straight-through bore provides high flow capacity and low pressure loss. Various automation accessories are available for flexible configuration to support remote control.